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NC35 (re)build thread - tis the season for 400cc greybikes

Well, I haven't had time to dig into the fuelling. Unfortunately. But the bike runs well enough, so this post isn't about that. This post is about pissing coolant and dead batteries!

Yay project bikes!

I'd noticed that the bike had seemed to slowly be losing coolant for a while. I've owned a turbo RX-7, and anyone who's owned a turbo RX-7 can tell you just how good turbo RX-7 owners get at watching coolant. Paranoia is one word that might apply. It wouldn't be too far off the mark. So I start getting paranoid. Bike's losing coolant, there's no smoke out of the tailpipe. Gotta be a head gasket. Open the rad cap, start it up, no bubbles. Rev it. No bubbles. Maybe not head gasket? Oh, I know, it's a loose radiator cap! Tighten the cap, start it up, ride it around, coolant level goes down. Still no leaks. Fuck. Gotta be the head gasket. Start practicing the speech to the wife about "while I'm in there..."

But I'm also a huge proponent of affirmative diagnosis, and the first step to diagnosis of a head gasket failure is pressure testing the cooling system. I don't have a pressure tester, and neither did Moto Shop, but Wilder happily ordered one for me. So now they do!



I have never been so happy to see my bike pissing coolant.

So I dug around, discovered where some leaks were. While I was fiddling, I also installed my new lower radiator from Graeme France Racing over in the UK. It's not all shiny aluminum like the piece of shit I bought from China, but it's a work of art. The fan mount is in the right place, it's the right shape, and the thermo-switch boss is the correct size and thread pitch. I tightened the bejesus out of the hose clamps after slightly repositioning them...

...and the bike left me stranded at a gas station.

Battery was totally flat. Now in my defense, I'd just idled the bike for about 20 minutes, waiting for it to heat up, so I could test the fan switch (it works!), and most bikes don't charge at idle. And I'd started it a few times, too, but goddamn the battery was completely, utterly flat. I'm still not entirely sure the charging system is working correctly. It acts like only two of the alternator leads is sending current, but proper diagnosis is kind of a pain, and I figure I can run no-charge on the track if I must, with a spare battery...

Oh yeah. Also it was time for the track. :D

 
SIIIIIIICKKKK :loco

good progress! yeah there are ALWAYS loose ends with bike builds. when you think you are done, something pops up. it will happen a few times, but soon enough you should have a reliable, well running machine!
 
I didn't want deal with dodgy old charging systems so I put a 2008 GSXR1000 alternator in my NC30. It weighs over a kilo less but I have to rev it and slip the clutch a bit more to get going.
 
Yeah, I've actually got a conversion kit from Rick Oliver on the way... :)
 
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tiss the season for 400 grey bikes

Not trying to hijack your thread but I just added this to my stable a few hours ago.:teeth
 

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OK its time to get the 400cc bike ride going!!!!!!!!!!

...... about 2 months from now; lets do early to mid June....



AND daymn Crom, what a sick machine!
 
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I have an RVF400 upper radiator if you need one - won't be using it on my RVF project :)
 
Where were you two days ago before I placed an order with Graeme? :p
 
Hmmmm...

top_of_the_cherohala.jpg


:teeth :ride :thumbup
 
i'll take the hottie on the left please :leghump
 
Man, I haven't updated this thread in a while!

It's been a pretty good summer for the ol' RVFlette.

First, I did this in Willows:


Then, I did this, in North Carolina and Tennessee:


Then, I did this, in Sonoma:


Then, I did this at in Willows:


...all while I was "taking time off" from the RVF so I can work on my stupid Porsche project.

Oh hey look, I think my new CF bodywork is supposed to arrive tomorrow... :devil
 
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Great thread, nice job on the restore.
I just went through a similar process restoring my old V4 of the 750 variety. Luckily I was the one who put it into storage 16 years ago so while it was easier in some ways to get it running again I had a lot more damage to repair.

RC30 rebuild on VFRD

You have my condolences when it comes to searching for spares. Parts for this thing arent just hard to get they are no longer available at any price. Hence my reluctance to ride it at speed. Again.

The smoke you saw on decell is similar to what was happening to mine when I did the initial rebuild. Picture #9 and #10 show the difference between new pistons and ones that have done ~20 track days. Since the new pistons have been installed it runs perfectly. Not knowing the mileage of your bike its no great stretch to guess new pistons and rings would help.
Congrats on an awesome bike.
 
Whelp, reading this thread ate my evening and didn't disappoint. Never realized whose NC35 that was at motoshop. Thanks for helping me out while fumbling around with my rc31 engine swap!
 
I put about 8000 km on mine this year. Love that bike but wish the speedo was in MPH. Not knowing my km/h to mph got me in a little trouble. Maybe a 1st gen 900RR speedo would do the trick.
 
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